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Polyethylene is manufactured by the low pressure polymerisation of ethylene. The structure of ethylene is given in figure 2 below. |
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Polyethylene molecules are branched, with the degree of branching in the molecular chains and the length of side chains having a considerable effect on the properties of polyethylene. When molten polyethylene cools, it crystallises. Different degrees of crystallisation produce different densities, due to the crystallisation regions having a higher density than amorphous regions. The degree of crystallinity ranges between 35% and 80% according to polyethylene grade. High density polyethylene (HDPE) attains a 60-80% degree of crystallinity at a density of 0.940 g/cm 3 to 0.965 g/cm 3; medium density polyethylene (MDPE) attains a 50-60% degree of crystallinity at a density of 0.930 g/cm 3. |
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Figure 2 Structure of Ethylene |
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The properties of polyethylene are primarily determined by density, molar mass and molar mass distribution. |
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With increasing density (higher crystallinity), the following properties are increased: tensile strength; stiffness; hardness; solvent resistance and impermeability to gases and vapours. On the other hand impact strength, transparency and stress cracking resistance decrease with increasing density. |
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The cylinders of Chem Resist vessels are extrusion wound in High Density Polyethylene. |
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This Black material exhibits excellent corrosion resistance to a wide range of inorganic and organic acids and bases. |
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Properties of High Density Polyethylene |
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Property |
Test Method |
Units |
Value |
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Nominal Density |
DIN 53479 |
g/cm3 |
0.95 |
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Breaking Strength |
DIN 53455 |
N/mm2 |
20…32 |
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E-Modulus through bending (60s – value) |
DIN 53457 |
N/mm2 |
650 |
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Impact Strength |
DIN 53453 |
kJ/m2 |
13 |
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Hardness |
DIN 53505 |
Shore D |
61 |
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Linear Coefficient of Thermal Expansion |
ASTM D696-44 |
1/K |
1.7…2.0 x 10^-4 |
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Thermal Conductivity |
DIN 52612 |
W/m K |
0.37…0.43 |
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Working Temperature without Mechanical Pressure |
DIN 53446 |
ºC |
-40 TO +80 |
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